2t/H feed production line

2t/H feed production line Introduction

A 2t/H feed production line is a production line that produces 2 tons of feed per hour. It is a mechanical equipment system used for large-scale animal feed production. This type of production line is typically used in medium to large feed mills and is suitable for producing feed for pigs, chickens, cattle, sheep, fish, and other animals. The design and configuration of the production line can be adjusted according to specific production needs and process requirements.

Main structure of 2t/H feed production line

Raw Material Receiving and Storage System

This includes raw material bins and conveying equipment used to receive and store various raw materials needed for feed production, such as corn, soybeans, and fish meal.

Crushing System

This system crushes large raw materials into smaller particles to facilitate subsequent processing. Common equipment includes hammer mills and roller mills.

Mixing System

This system mixes different raw materials in specific proportions to ensure uniform distribution of each component in the feed. Common equipment includes mixers such as horizontal mixers and double ribbon mixers.

Pelleting System

This system presses the mixed raw materials into feed pellets. The pellet mill is the core equipment, which uses molds and rollers to extrude the mixed material into shape.

Cooling System

This system cools the feed pellets after the pelleting process, which generates a lot of heat. Cooling towers or coolers are used to ensure feed quality and storage stability.

Screening System

This system screens the cooled feed pellets to remove powder and unqualified pellets, ensuring the quality of the feed.

Packaging System

This system packages the qualified feed pellets for storage and transportation. Packaging equipment includes automatic packaging machines and sealing machines.

Electrical Control System

The entire production line’s automation control system uses PLCs (programmable logic controllers) and other equipment to monitor and adjust each link, ensuring efficient operation and product quality.

Main advantages of 2t/H feed production line

High Efficiency

The production line is designed to produce a large quantity of feed (2 tons per hour), significantly improving production efficiency compared to manual or smaller-scale operations.

Consistent Quality

Automated processes ensure that the feed produced has consistent quality, with precise mixing, pelleting, and cooling systems maintaining uniformity in the final product.

Cost-Effectiveness

By producing feed at a high rate, the production line reduces labor costs and operational expenses, leading to overall cost savings in feed production.

Scalability

The system can be adjusted and expanded to meet increasing production demands, making it suitable for growing businesses.

Automation and Control

Advanced electrical control systems, including PLCs (programmable logic controllers), allow for precise control and monitoring of the entire production process, reducing the likelihood of human error.

Improved Feed Quality

The crushing, mixing, and pelleting processes are optimized to produce high-quality feed that meets the nutritional needs of animals, leading to better growth and health of livestock.

Energy Efficiency

Modern feed production lines are designed to be energy-efficient, reducing power consumption and minimizing the environmental impact.

Safety and Hygiene

Automated systems reduce human contact with the raw materials and finished products, enhancing the safety and hygiene of the feed production process.

Customization

The production line can be customized to handle different types of raw materials and produce various feed formulations to meet specific dietary requirements for different animals.

Reduced Waste

Screening systems and precise control mechanisms minimize waste and ensure that only high-quality feed pellets are packaged and distributed.

2t/H feed production line workflow

Raw Material Reception and Storage

In feed production lines, raw materials such as corn, soybeans, and fish meal are received and stored in silos. Conveying equipment is utilized to transport the raw materials to various parts of the production line.

Grinding

We employ hammer mills or roller mills to grind large raw materials into smaller particles, facilitating subsequent mixing and pelletizing processes.

Mixing

Mixing machines, such as horizontal mixers or double-screw mixers, are used to blend different raw materials in proportion, ensuring the uniformity of the feed composition.

Conditioning

During the conditioning phase, steam or liquid is added to the mixed raw materials to improve the pelletizing process and enhance the quality of the pellets.

Pelletizing

Pellet mills are used to form the conditioned mixture into pellets by extruding it through dies and rollers, creating pelleted feed.

Cooling

The pelleted feed is cooled in a cooling tower or cooler to reduce temperature and ensure the shape and nutritional quality of the feed.

Screening

Screening equipment is used to sift the cooled feed pellets, removing powder and substandard pellets, to ensure feed quality.

Packaging

Packaging machines weigh and package the qualified pelleted feed into bags or containers. Sealing machines then seal the packaged feed to maintain its quality.

Application of 1t/h feed production line

Typically, the production of animal feed production line uses raw materials such as corn, soybeans, wheat, and other nutrients as the formula. Our feed pellet machine are specially used to produce feed for poultry, livestock, pigs, horses, cattle, sheep, chickens, ducks, goose and other animals.For different animals, with different growth cycles, (chicks, suckling pigs, calves, etc.), the feed pellet size required is different, but our feed production line only needs to replace ring molds with different apertures or use a pellet crumbler to reach the required size.

Parameter of 1t/H feed production line

Henan coban Machinery Co., Ltd. is a manufacturer specializing in the R&D, design and production of feed machinery. The main product range: 1t/H feed production line, 2t/H feed production line,1-3t/H feed production line, 5t/H feed line, 10t/H feed production line and online stand-alone accessories.