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What is the composition of 5t/h chicken feed production line

The 5t/h chicken feed production line streamlines feed quality and efficiency, integrating raw material reception, crushing, batching, pelleting, cooling, and sifting for nutritionally balanced feed.
It features airtight storage, hammer/roller mills for size reduction, precise batching, vertical/horizontal mixers, pellet mill shaping, and cooling systems, optimizing poultry farm operations.

As the livestock industry scales up, the quality and production efficiency of chicken feed have garnered increasing attention from farming enterprises. The 5t/h chicken feed production line, a crucial piece of equipment to meet the needs of medium and large-scale poultry farms, provides chickens with nutritionally balanced feed while significantly improving feed conversion rates. This article will introduce the components of the 5t/h chicken feed production line and discuss its key role in modern feed production.

Raw Material Reception and Storage System

The first step in the 5t/h chicken feed production line is the reception and storage of raw materials. This stage includes unloading, storage, and preliminary cleaning of the raw materials. The design capacity of the raw material storage silo must meet the production line’s daily requirements, and it is equipped with an automatic conveying system to transport the raw materials to the next processing stage.

Unloading Facilities

Unloading facilities typically include hoppers and conveyor belts. They are used to quickly unload raw materials from transportation vehicles into storage silos. The design of this facility must consider the type and characteristics of the raw materials. This includes factors like particle size and moisture. It ensures smooth and efficient unloading.

5t/h chicken feed production line

Storage Silos

Storage silos are designed to be airtight to prevent moisture, mold, and pests, ensuring the quality of the raw materials during storage. The capacity of the storage silo is designed based on the scale of the production line and the consumption of raw materials, generally meeting the production line’s requirements for 8-12 hours.

Cleaning Equipment

Before raw materials enter the production line, they need to be cleaned of impurities such as stones, metal, and plastic through cleaning equipment. Cleaning equipment typically includes vibrating screens, magnets, and air selectors, which physically remove impurities of different densities and shapes.

Crushing System

The crushing system is a key link in the 5t/h chicken feed production line, with the purpose of crushing various raw materials such as corn and soybean meal into a suitable particle size for pelleting. The selection and configuration of crushing equipment directly affect the quality and output of the feed.

Hammer Mill

The hammer mill crushes the raw materials through the impact of high-speed rotating hammers. The material, shape, and distribution of the hammers significantly affect the crushing efficiency and particle size. The mill is usually equipped with an adjustable screen to accommodate different raw materials and feed particle size requirements.

Roller Mill

The roller mill crushes the raw materials by the compression between two counter-rotating rollers. The advantage of the roller mill is that it causes less damage to the raw materials, preserving their nutritional structure, making it suitable for temperature-sensitive raw materials.

Batching and Mixing System

The batching and mixing system is responsible for evenly mixing crushed raw materials. It also mixes these materials with other nutritional components in proportion. These components include premix, vitamins, and minerals.This stage is crucial for ensuring the nutritional balance of the feed.

Batching Scale

The batching scale is the core of the batching system, used to accurately weigh the weight of various raw materials. Modern batching scales use electronic scales and computer control systems to achieve fast and precise batching.

Mixer

The mixer evenly mixes different raw materials through mechanical stirring. The design of the mixer must consider mixing efficiency, uniformity, and ease of operation. Common mixers include vertical and horizontal types, with vertical mixers being compact and suitable for small-scale production; horizontal mixers have high mixing efficiency, suitable for large-scale production.

Pelleting System

The pelleting system is the core of the 5t/h chicken feed production line, with the purpose of pressing the evenly mixed raw materials into pellet form for easy feeding and digestion by chickens.

Pellet Mill

The pellet mill presses the raw materials into pellets through the advancement of the screw and the shaping effect of the die. The design of the pellet mill must consider factors such as production capacity, pellet quality, energy consumption, and wear resistance.

Dies and Cutting Devices

Dies are key components of the pellet mill, with their hole size and shape determining the size and appearance of the pellets. Cutting devices are responsible for cutting the long pellets extruded from the die into short pellets of the required length.

Cooling and Sifting System

Newly made hot pellets need to be quickly cooled down through the cooling system to reduce nutritional loss and improve the hardness and durability of the pellets. The sifting system is used to grade the cooled pellets and remove unqualified pellets.

Cooler

The cooler removes the heat from the pellets through the principle of heat exchange, achieving rapid cooling. Common types of coolers include air-flow and drum types. Air-flow coolers have a fast cooling speed but higher energy consumption; drum coolers have a simple structure, lower energy consumption, but slower cooling speed.

Sifter

The sifter grades the pellets of different sizes through screens, removing pellets that are too large or too small. The design of the sifter must consider factors such as sifting efficiency, the durability of the screens, and the convenience of replacement.

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