vertical ring die pellet machine

vertical ring die pellet machine Introduction

A vertical ring die pellet machine is a type of pellet machines where the die is vertically installed. This type of pellet machine is typically used for processing biomass fuels such as wood chips, straw, etc., to compress them into pelletized biomass fuel. The vertical ring die pellet machines features a vertically mounted die, vertical feeding of materials, and efficient heat dissipation. This structure enables the vertical ring die pellet machines to operate more stably during processing and is better suited for handling certain types of materials.

Features of vertical ring die pellet machine

Vertical die installation

In the vertical ring die pellet machines, the die is installed vertically, forming a 90-degree angle with the horizontal direction. This allows the raw materials to be subjected to more uniform force during the pressing process, facilitating pellet formation.

Vertical feeding of materials

Raw materials are fed vertically into the vertical ring die pellet machine. This feeding method helps distribute the materials evenly within the pressing chamber, improving pellet formation efficiency and quality.

Rotating pressure roller design

The die remains stationary while the pressure roller rotates, creating centrifugal force on the materials, which are evenly distributed around the die. This contributes to improved uniformity and formation rate of pellets.

Double-layer die design

The die consists of two layers and can be used interchangeably, reducing costs and increasing efficiency.

Wear-resistant and durable

Special materials and processes are used in manufacturing the transmission gears and main shaft, enhancing surface hardness and wear resistance, and prolonging the service life of components.

Low maintenance and easy operation

The vertical ring die pellet machine adopts a continuous oil injection method to protect the pressure roller, reducing the frequency of maintenance and upkeep.

Wide applicability

The vertical ring die pellet machines is suitable for processing various biomass materials, such as wood chips, straw, rice husks, etc., and can produce high-quality biomass pellet fuel.

Ease of operation

The vertical ring die pellet machines is easy to operate and suitable for production scenarios of various scales, requiring no complex training for operators.

Structure of vertical ring die pellet machine

Feeder

Responsible for uniformly feeding the raw materials into the pelletizer.

Conditioner

Preheats and moistens the raw materials to improve pellet quality.

Pelletizer

Includes the ring die and rollers, serving as the core components for pellet formation.

Main gearbox

Contains the transmission system, transferring power to the working components.

Reducer

Used to reduce the motor speed, matching the operating speed of the pelletizer.

Hopper

Stores the raw materials awaiting processing.

Discharge gate

Controls the amount of material discharged from the hopper.

Feeder

Distributes the materials evenly into the pelletizing chamber.

Die

Also known as the ring die, it’s the mold for pellet formation in the vertical pellet mill, typically installed vertically.

Rollers

Work in conjunction with the die to apply pressure to the materials, aiding in pellet formation.

Lubrication system

Ensures proper lubrication of machine components, reducing wear.

Main motor

Provides power for the entire pelletizing process.

Advantages of vertical ring die pellet machine

The vertical ring die pellet machines boasts several key advantages, including:

High Efficiency Production

The vertical design of the ring die pellet machine facilitates smooth production processes, utilizing gravity to aid natural material descent, thus enhancing production efficiency.

High-Quality Pellets

With the vertical installation of the die, ensuring uniform force distribution on the raw materials, the pellet machine yields more stable pellet formation and higher pellet quality.

Wide Applicability

The vertical ring die pellet machines is suitable for processing various biomass materials such as wood chips, straw, rice husks, and various types of feed ingredients, exhibiting strong adaptability.

Ease of Operation

Featuring a simple structure, the vertical ring die pellet machine is user-friendly, requiring minimal training for operators to operate efficiently.

Energy Efficiency and Environmental Friendliness

Its vertical design enables effective utilization of gravity and mechanical transmission, reducing energy consumption and promoting environmental sustainability.

Stable Operation

The stable structure of the vertical ring die pellet machines ensures reliable and uninterrupted operation, guaranteeing high production efficiency over prolonged periods without breakdowns.

Flexibility

With ample die space, the vertical ring die pellet machines can accommodate more raw materials, catering to various production scales and demonstrating strong flexibility.

Improved Product Quality

The vertical ring die pellet machine ensures uniform force distribution on raw materials during pelletizing, resulting in more stable pellet formation and better-shaped products.

Classification of ring die pellet machine

Based on their structure and application characteristics, ring die pellet machines can be classified in various ways:

Vertical Ring Die Pellet Machine

In this type of ring die pellet machines, the die is vertically installed, typically suitable for pelletizing biomass fuels such as wood chips and straw. Vertical ring die pellet machines feature vertical die orientation, vertical feeding, efficient heat dissipation, and smooth operation.

Horizontal Ring Die Pellet Machine

In contrast to the vertical type, the die of the horizontal ring die pellet machines is horizontally installed, suitable for pelletizing various feeds and biomass materials.

Flat Die Pellet Machine

Although similar to ring die pellet machines in some aspects, flat die pellet machines exhibit distinct structural differences. Flat die pellet machines are typically more cost-effective and suitable for small-scale and household farms due to their simplicity of operation.

Electric Ring Die Pellet Machines

Powered by an electric motor.

Diesel Ring Die Pellet Machines

Powered by a diesel engine, suitable for areas without electricity supply.

Hydraulic Ring Die Pellet Machine

Utilizes a hydraulic system as the power source, generally suitable for processing high-power pellet mills.

Parameter of vertical ring die pellet machine