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Chicken Feed Pellet Machine Manufacturer in Philippines

The Key Role of Feed Pellet Machine in Feed Production

The Importance of Feed Pellet Machine

With the vigorous development of the livestock and poultry breeding industry and the continuous advancement of feed industry technology, the production of pellet feed has been widely promoted in feed mills. In this process, feed pellet machine play an essential role. Their production efficiency is directly related to the economic benefits of feed mills, making the improvement of production efficiency a key focus for feed mills.

Design of Feed Pellet Machine Production Technology

To enhance production efficiency, it is not only necessary to have high-quality equipment but also a rational design of the feed pellet machine production process. The common pellet feed production process currently includes three main parts: pre-treatment, granulation, and post-treatment. Pre-treatment involves steps such as feed preparation, conditioning, and magnetic separation; granulation is the process of forming material into pellets; post-treatment involves cooling, crushing, and grading processes. These three stages work together to determine the processing quality and economy of feed pellets.

Points to Note When Selecting the Process Flow

When selecting the process flow, pay special attention to the following aspects:

Granulation Bins Setup: At least two granulation bins should be provided to meet the needs of changing formulas.
Ferrous Removal Device: Before the material enters the pellet mill, it must pass through an efficient iron removal device to ensure that the feed entering the pellet mill is free of iron impurities.
Layout of the Cooler: The cooler should be placed directly behind the pellet mill to reduce the risk of crushing wet and hot pellets.
Position of the Crusher: The crusher should be placed as far below the cooler as possible. The crushed pellets and fines are sent to the grading screen above the finished product bin via a lifting machine, which is conducive to the reflux of fines and screen material for easy storage.

Optimization of Feed Pellet Machine Production Process

Optimization of Pre-treatment

In the pre-treatment stage, feed preparation and conditioning are key. Proper conditioning can improve the compressibility of the material, thereby increasing the granulation efficiency. At the same time, magnetic separation is an important step to ensure the purity of the material, which can effectively prevent damage to the equipment from iron impurities.

Chicken Feed Pellet Machine Manufacturer in Philippines

Control of Granulation Process

The granulation process is the core of the entire process. By optimizing the parameters of the pellet mill, such as temperature, pressure, and speed, the formation rate and quality of the pellets can be improved. The rational setting of granulation bins can flexibly meet the needs of different formulas, enhancing the flexibility of production.

Improvement of Post-treatment

Post-treatment includes cooling, crushing, and grading. The rational layout of the cooler can effectively reduce the temperature of the pellets, reducing the crushing rate. The placement of the crusher is crucial for further processing of the pellets. Placing the crusher under the cooler facilitates pellet and fines flow to the grading screen, boosting grading efficiency.

Conclusion

Careful design and optimization of the feed pellet machine production process are critical steps. These actions can lead to a significant enhancement in both the production efficiency and economic benefits for feed mills. Rational equipment configuration and process flow selection are key to achieving efficient and economical feed production. Feed mills must select process flows and equipment that align closely with their specific production requirements and the unique attributes of their materials. This strategic selection is essential for maintaining seamless production operations and upholding a consistent level of product quality.

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