How is a 10t/h animal feed production line built
The 10t/h animal feed production line is vital for large-scale farming, ensuring high feed quality and efficiency through meticulous design, planning, and advanced equipment.
It features a robust raw material treatment, high-capacity mixing, hammer milling, pelletizing, cooling, screening, and automated control systems, optimizing feed production for large farms.
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In the context of the modernization and intensification of animal husbandry, the 10t/h animal feed production line has become a crucial facility for large-scale feed production. This production line meets the needs of large breeding farms and feed processing plants with its high production capacity and stable product quality.
Design and Planning
Design and planning are the primary steps in building a 10t/h animal feed production line, determining key factors such as the layout, capacity, raw material treatment methods, and product types.
Capacity and Layout The
10t/h capacity requires each part of the production line to operate efficiently. From raw material reception to finished product packaging, each step must be precisely calculated to ensure smooth and continuous operation. The layout design should consider the supply path of raw materials, the output path of finished products, and the internal logistics of the production line to prevent cross-contamination and logistics bottlenecks.
Raw Material Treatment Raw material treatment is the first step in ensuring feed quality. The feed production line needs to process a large amount of raw materials, such as corn, soybean meal, fish meal, etc. These raw materials need to go through several steps including decontamination, crushing, and sieving. Therefore, the design of the raw material treatment system must adapt to the characteristics of different raw materials to ensure the cleanliness and suitability for processing.
Key Equipment Selection
The selection of key equipment directly relates to the performance and efficiency of the 10t/h animal feed production line.
Hammer Mill
The hammer mill is the core equipment for raw material treatment, and its performance directly affects the subsequent pelletizing effect. A 10t/h production line should choose a high-power, high-efficiency hammer mill to meet the needs of large-scale production. The material and screen size of the hammer mill should be selected based on the characteristics of the raw materials to ensure the uniformity of the crushing size.
Mixer
The mixer is responsible for mixing different raw materials and additives in proportion to ensure balanced nutrition in the feed. The mixer for a 10t/h production line should have a large capacity and high mixing uniformity to meet the mixing needs of a large amount of raw materials. The mixing method and time of the mixer need to be optimized according to the feed formula.
Pellet Mill
The pellet mill presses the uniformly mixed raw materials into pellets and is key to determining the quality of the feed’s shape. The pellet mill for a 10t/h production line needs to have high stability and wear resistance to adapt to long-term continuous production. The die and cutting device of the pellet mill need to be configured according to the feed particle size requirements.
Cooler
The cooler is used to reduce the temperature of hot pellets after pelletizing. It prevents nutrient loss and improves pellet hardness. A cooler for a 10t/h production line should have efficient cooling capacity. It needs to adapt to the rapid cooling of a large number of pellets.
Screener
The screener is used to grade the cooled pellets and remove unqualified pellets. The screener for a 10t/h production line needs to have high screening efficiency and accurate screening accuracy to ensure the quality of the finished feed.
Packing Machine
The packing machine is responsible for weighing and packaging the finished feed for easy storage and transportation. The packing machine for a 10t/h production line needs to have fast and accurate weighing and packaging capabilities to meet the needs of large-scale packaging.
Automated Control System
The automated control system is the nerve center of the 10t/h animal feed production line, ensuring the stable operation and efficient management of the production line.
Central Control Room
The central control room serves as the brain of the production line. It is responsible for real-time monitoring and remote control of each part of the production line. Operators in the control room can understand the operating status of the line in real-time. They do this through the computer interface and can make corresponding operations.
Data Acquisition System
The data acquisition system collects various data from the production line. It gathers information on raw material consumption, output, energy consumption, and equipment status. The system then transmits this data to the central control room. It provides data support for making production decisions.
- feed machine
- pellet mill
- feed granulator
- feed plant
- feed processing machine
- feed making machine
- Feed pellet machine
- Flat Die Pellet Mill
- Ring Die pellet mill
- Biomass briquette machine
- Auxiliary Equipments
- pet feed pellet machine
